Emerson ROSEMOUNT 5300 Dokumentacja

www.rosemount.comReference Manual 00809-0600-4026, Rev BADecember 2011Commissioning ManualRosemount 5300 and 5400 Series

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar1-4

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process RadarA-6Echo TuningFor more information see the sections: “Complete the Advanced

Reference Manual 00809-0600-4026, Rev BADecember 2011A-7Rosemount Process RadarAdditional Comments / Type of ProblemIn the need of support with a tran

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process RadarA-8

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comIndexAAdvanced Configuration .2-11, 3-5, 5-10AI Block

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process RadarIndex-2Surface Threshold 3-9, 3-10, 4-3, 4-7, 6-8, 6-9TTank Bottom Type .

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radar00809-0600-4026 Rev BA, 12/11Standard Terms and Conditions of Sale can be

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 2 5300 Quick Installation GuideSafety messages .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-2This installation guide provides basic guidelines for the Rosemount 5300

Reference Manual 00809-0600-4026, Rev BADecember 20112-3Rosemount Process RadarQUICK INSTALLATION GUIDEStep 1. Mount The TransmitterTank Connection wi

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-4Refer to Rosemount 5300 Series Reference Manual (Document No. 00809-0100

Reference Manual 00809-0600-4026, Rev BADecember 20112-5Rosemount Process RadarRemote Housing1. Remove the transmitter head from the probe by unscrewi

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-6Step 2. Connect The WiringIt is recommended that shielded twisted pair w

Reference Manual 00809-0600-4026, Rev BADecember 20112-7Rosemount Process RadarHART Communication The Rosemount 5300 Series transmitter operates with

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-8Type n Approvals : Non-Sparking / Energy Limited Power SupplyLoad Limita

Reference Manual 00809-0600-4026, Rev BADecember 20112-9Rosemount Process RadarFOUNDATION fieldbus The Rosemount 5300 Series transmitter, FOUNDATION f

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-10Type n Approvals : Non-Sparking / Energy Limited Power SupplyRS-485 wit

Reference Manual 00809-0600-4026, Rev BADecember 20112-11Rosemount Process RadarStep 3. Configure If the transmitter is pre-configured at the factory,

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-124. The first window in the Configuration Wizard presents general inform

Reference Manual 00809-0600-4026, Rev BADecember 20112-13Rosemount Process RadarClick Next and the following window appears (Geometry). 7. Enter Tank

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-14Click Next and the following window appears (Tank Environment).8. In th

Reference Manual 00809-0600-4026, Rev BADecember 20112-15Rosemount Process RadarClick Next and the following window appears (Volume).9. If volume calc

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-1610. This step is not applicable for FOUNDATION fieldbus. The parameters

Reference Manual 00809-0600-4026, Rev BADecember 20112-17Rosemount Process RadarSetup - Modbus Communication ParametersFor transmitters with the Modbu

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-18Safety Instrumented Systems (4-20 mA only)The following section is appl

Reference Manual 00809-0600-4026, Rev BADecember 20112-19Rosemount Process RadarDampingUser adjusted damping affects the transmitter’s ability to resp

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comCommissioning ManualRosemount 5300 and 5400 SeriesNOTICER

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-20Operation and MaintenanceThe Rosemount 5300 Series Prior-Use option mus

Reference Manual 00809-0600-4026, Rev BADecember 20112-21Rosemount Process RadarSpecial ToolsNot required.Product RepairAll failures detected by the t

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar2-22

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 3 5300 Installation & ConfigurationSafety me

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar3-2INSTALLATION & CONFIGURATIONStep 1. Complete the QIG Follow the inst

Reference Manual 00809-0600-4026, Rev BADecember 20113-3Rosemount Process RadarFigure 3-2. Example of Range Value settings (HART)For more information,

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar3-4Basic Configuration Using a Field CommunicatorFigure 3-3. Field Communic

Reference Manual 00809-0600-4026, Rev BADecember 20113-5Rosemount Process RadarBasic Configuration Using AMS Suite (HART) or DeltaVThe Rosemount 5300

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar3-6Figure 3-5. Disturbing echoes can be filtered out by creating an amplitu

Reference Manual 00809-0600-4026, Rev BADecember 20113-7Rosemount Process RadarDynamic Vapor Compensation (DVC)For high pressure saturated steam appli

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar3-8Figure 3-7. Presentation of Analog Output value in Rosemount Radar Maste

Reference Manual 00809-0600-4026, Rev BADecember 20113-9Rosemount Process RadarFigure 3-9. Loop test for Analog Out 1Echo Curve Verification1. Downloa

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar3-10Step 5. Common Problems and Recommended ActionsDouble BounceTall, narro

Reference Manual 00809-0600-4026, Rev BADecember 20113-11Rosemount Process RadarRecommended Actions:• If bent probe, try to straighten it gently. If t

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar3-12Figure 3-13. The Configuration Report window in Rosemount Radar Master

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 4 5300 CommissioningSafety messages . . . . . . .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar4-2High voltage that may be present on leads could cause electrical shock:A

Reference Manual 00809-0600-4026, Rev BADecember 20114-3Rosemount Process RadarCOMMISSIONING Follow this commissioning procedure for the first time th

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar4-4Probe End ProjectionProbe End Projection allows you to measure product l

Reference Manual 00809-0600-4026, Rev BADecember 20114-5Rosemount Process RadarStep 2. Analog Output Signal ValidationNOTEThis section refers to 4-20

Reference Manual 00809-0600-4026, Rev BADecember 2011TOC-1Rosemount Process RadarSECTION 1IntroductionSafety Messages . . . . . . . . . . . . . . . .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar4-6Step 3. Echo-Curve Verification at Operating ConditionsAt normal operati

Reference Manual 00809-0600-4026, Rev BADecember 20114-7Rosemount Process RadarFigure 4-6. Surface threshold is too highFigure 4-7. Surface threshold

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar4-8Figure 4-8. Echo Curve plot indicating that the amplitude threshold for

Reference Manual 00809-0600-4026, Rev BADecember 20114-9Rosemount Process RadarRecommended ActionsVerify that Mounting Considerations described in Sec

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar4-10Figure 4-11. Log RegistersStart emptying the tank or chamber making sur

Reference Manual 00809-0600-4026, Rev BADecember 20114-11Rosemount Process RadarStep 6. Echo-Curve Verification with Empty TankWhen the tank or chambe

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar4-12

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 5 5400 Quick Installation GuideSafety messages .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-2This installation guide provides basic guidelines for the Rosemount 5400

Reference Manual 00809-0600-4026, Rev BADecember 20115-3Rosemount Process RadarQUICK INSTALLATION GUIDEStep 1. Mount The TransmitterCone antenna with

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process RadarTOC-2Step 3. Configure . . . . . . . . . . . . . . . . . . . . . . . . . .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-4Table 5-1. Tightening torque for Process Seal flanges.Rod antenna with

Reference Manual 00809-0600-4026, Rev BADecember 20115-5Rosemount Process RadarTri-Clamp Tank Connection1. Place a gasket on top of the tank flange.2.

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-6Step 2. Connect The WiringIt is recommended that shielded twisted pair w

Reference Manual 00809-0600-4026, Rev BADecember 20115-7Rosemount Process RadarNon-Intrinsically Safe Power SupplyIntrinsically Safe Power SupplyType

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-8NOTEFor Flameproof / Explosion-proof installations, the diagram is only

Reference Manual 00809-0600-4026, Rev BADecember 20115-9Rosemount Process RadarNOTERosemount 5400 Series Transmitters with Flameproof/Explosion-proof

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-10RS-485 with Modbus communication Power SupplyThe Rosemount 5400 Series

Reference Manual 00809-0600-4026, Rev BADecember 20115-11Rosemount Process RadarInstalling the Rosemount RadarMaster SoftwareTo install the RadarMaste

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-126. Choose the Tank Type that corresponds to the actual tank. If none of

Reference Manual 00809-0600-4026, Rev BADecember 20115-13Rosemount Process RadarIf the transmitter is installed on a pipe or bridle, select the Enable

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 1 IntroductionSafety Messages . . . . . . . . . .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-148. If volume calculation is desired, choose a pre-defined Volume Calcul

Reference Manual 00809-0600-4026, Rev BADecember 20115-15Rosemount Process Radar9. This step is not applicable for FOUNDATION fieldbus. Parameters are

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-16Safety Instrumented Systems (4-20 mA only)The following section applies

Reference Manual 00809-0600-4026, Rev BADecember 20115-17Rosemount Process RadarFigure 5-1. Reference Ground when the Load Resistor is Inserted in the

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-18For instructions on alarm level settings, see Section “Analog Output” i

Reference Manual 00809-0600-4026, Rev BADecember 20115-19Rosemount Process RadarRequired tools: Field Communicator and mA meter.1. Bypass the logic so

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar5-20Failure Rate DataThe FMEDA report includes failure rates and common cau

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 6 5400 Installation & ConfigurationSafety me

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar6-2INSTALLATION & CONFIGURATIONStep 1. Complete the QIG Follow the inst

Reference Manual 00809-0600-4026, Rev BADecember 20116-3Rosemount Process RadarFigure 6-2. Standard Range Value settingsFor more information, see the

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar1-2MANUAL OVERVIEW This manual provides commissioning information for the R

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar6-4Figure 6-3. Weak disturbing echoes can be filtered out by creating an am

Reference Manual 00809-0600-4026, Rev BADecember 20116-5Rosemount Process RadarBasic Configuration Using Rosemount Radar Master1. Start the Guided Set

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar6-6Basic Configuration Using a Field CommunicatorFigure 6-5. Field Communic

Reference Manual 00809-0600-4026, Rev BADecember 20116-7Rosemount Process RadarStep 3. Verification Viewing Measurement Data• In Rosemount Radar Maste

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar6-8Rosemount Radar Master > Tools > Simulation ModeFigure 6-8. Simula

Reference Manual 00809-0600-4026, Rev BADecember 20116-9Rosemount Process Radar2. Take a back-up of the plot including the reference/antenna echo3. Re

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar6-10For more information, see the Rosemount 5400 Series Reference Manual (D

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comSection 7 5400 CommissioningSafety messages . . . . . . .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar7-2High voltage that may be present on leads could cause electrical shock:A

Reference Manual 00809-0600-4026, Rev BADecember 20117-3Rosemount Process RadarCOMMISSIONING Follow this commissioning procedure the first time the pr

Reference Manual 00809-0600-4026, Rev BADecember 20111-3Rosemount Process RadarTOOLS AND DOCUMENTSThe following tools and documents are recommended to

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar7-4Figure 7-1. The verification of measurement data using a sight-glass Ste

Reference Manual 00809-0600-4026, Rev BADecember 20117-5Rosemount Process RadarFigure 7-3. Loop test for Analog Out 1 - [LT-01]Step 3. Echo-Curve Veri

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar7-6Step 4. Transmitter Diagnostics ReviewVerify that no Errors or unattende

Reference Manual 00809-0600-4026, Rev BADecember 20117-7Rosemount Process RadarFigure 7-6. Log RegistersStart emptying the tank or chamber making sure

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process Radar7-8Step 6. Echo-Curve Verification with Empty TankWhen the tank or chamber

Reference Manual 00809-0600-4026, Rev BADecember 2011Rosemount Process Radarwww.rosemount.comAppendix A Commissioning ChecklistPlant Information . .

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process RadarA-2Tank InformationShort application description:Tank Type: Vertical Cylin

Reference Manual 00809-0600-4026, Rev BADecember 2011A-3Rosemount Process RadarMechanical InstallationFor more information see the sections: “Tank Con

Reference Manual00809-0600-4026, Rev BADecember 2011Rosemount Process RadarA-4Electrical InstallationFor more information see the sections: “Connect T

Reference Manual 00809-0600-4026, Rev BADecember 2011A-5Rosemount Process RadarPrimary Output: 4-20 mA HART  4-20 mA HART Active (5600)  FOUNDATION